Electro-Con Oriented Wire
Electro-Con oriented wire provides EMI protection and seals against moisture or rain on cast or machined surfaces. The product is available in sponge or solid silicone with monel or aluminum wire and can be die cut into complex shapes. The monel wire bonded into the silicone provides multiple spring effect with each contact point resulting in low compression set. This consistent point-to-point contact provides high shielding effectiveness over the life of the gasket.
| All dimensions shown in inches (millimeters) unless otherwise specified | |
| Product Highlights | • Provides both EMI and moisture seal • Available in sponge or solid silicone with monel or aluminum wire • Can be die cut in complex shapes • Monel wire bonded into the silicone provides multiple spring effect with each contact point resulting in low compression set |
| SHIELDING EFFECTIVENESS Transfer Impedance (500 MHz) |
60 - 100 dB |
| H-field (200 KHz) Mil 285 | 25 - 60 dB |
| Plane Wave (2 GHz) Mil 285 | 30 - 95 dB |
| Surface Resistivity | N/A |
| Volume Resistivity | 0.006 ohm-cm |
| Available Size Range | 0.032 - 0.250 (0,81 - 6,35) Thick |
| Deflection Operating Range | 10 - 20% Deflection. |
| Compression Force (based on shape selection) |
25 - 100 PSI (125 - 689 KPa) |
| Compression Set | 2 - 5% @ 50 PSI (344,5 KPa) |
| Joint Unevenness Accommodation | 0.005 - 0.015 (0,13 - 0,38) |
| Compound/Material Availability | Elastomer: silicone - solid or sponge Wire: Monel, aluminum |
| Temperature Range | 80 - 500°F (26 - 260°C) |
| Available Profiles | Rectangular, strip, flat sheets, die cut shapes |
| Mounting Methods | Groove, pressure sensitive adhesive |
| Custom Shapes Available | Complex die cut shapes, bonded or vulcanized |
| Fluid Seal | Moisture and rain |
| Air/Dust | Provides barrier against dust |
| Galvanic Compatibility | Monel and aluminum wire are compatible with a broad range of mating surfaces |
|
Typical Applications for Shielding Gaskets |
To provide both EMI shielding and an environmental seal on cast or machined surfaces. Vulcanized frame configurations can be used with pre-cast housings, vent panels, and computer terminal window frames. Die-cut wall widths as low as 0.090 (2,27) wide. Some examples include circular military connectors and sub D-connectors |



